Compound Switch

YDFK
By detecting external control signals to switch capacitors on or off, and innovatively adding data communication functions, the complexity of complete wiring is greatly reduced. Its main advantages are: automatically finding the voltage zero-crossing point to switch on, finding the current zero-crossing point to switch off, and realizing inrush current switching, using magnetic latching relays, low power consumption, no harmonic injection, with complete self-diagnosis and protection functions, realizing voltage abnormality protection, phase loss protection, fault self-diagnosis, etc.
product overview
Our company's composite switch is an ideal product for on/off control of low-voltage power capacitors. It detects external control signals to activate or deactivate capacitors and innovatively adds data communication functions, greatly reducing the complexity of complete wiring.
Its main advantages include: automatic search for voltage zero crossing input, search for current zero crossing cutoff, achieving no inrush current switching. Using magnetic holding relays, with low power consumption and no harmonic injection. Equipped with comprehensive self diagnosis and protection functions, it can achieve voltage abnormality protection, phase loss protection, fault self diagnosis, etc. ...
Product model and specification description
(1)Product model and its meaning

Model Configuration Table

Compensation method

Model

Rated current (A)

Configure capacitor capacity (kvar)

Three phase co compensation

Single phase compensation

Compensation method

YDFK--100

100A

50 and below

YDFK--60

60A

30 and below

YDFK--45

45A

20 and below

Three phase co compensation

YDFK-Y-100

100A

50 and below

YDFK-Y-60

60A

30 and below

YDFK-Y-45

45A

20 and below

(2)Technical Parameter
1)Rated working voltage: AC380V/AC220V
2)Control capacitor capacity: three-phase ≤ 50kvar, delta connection method.Single phase ≤ 15kvar, Y-shaped connection method.
3)Rated current: 100A/60A/45A
4)Service life: 2 million cycles.
5)Power consumption: ≤ 1.5W
6)Contact voltage reduction: ≤ 100mV
7)switch withstand voltage: ≥ 2500V
8)Response time: ≤ 100ms
9)Interval between each connection and disconnection: ≥ 1s.
Main technical features
(1) Zero crossing switching
The basic working principle of a composite switch is to achieve voltage zero crossing conduction and current zero crossing cutoff.
(2) Low power consumption
Due to the use of magnetic holding relays, the control device only consumes power at the moment of switching action. And because the contact resistance of the magnetic holding relay is small, it does not generate heat, so there is no need to add heat sinks or fans, reducing losses. It does not cause harm to other electrical appliances running on the same machine, truly achieving the goal of energy conservation and consumption reduction.
(3) By using a microcontroller to control switching and intelligently monitoring the operation status of relays, input power, and loads, it has complete protection functions:
Power voltage phase loss protection: When the system voltage is supplied, the switch refuses to close.
Automatic fault diagnosis and protection: The system automatically monitors the operating status of the magnetic holding relay. If a fault occurs, the switch refuses to close, and after being connected, the fault will automatically open.
No load protection: When no load is connected, the switch refuses to close.
Power outage protection: In the event of a sudden power outage after closing, the switch will automatically trip and disconnect.

(4) The input signal is optically isolated from the capacitor switching switch and equipped with 485 communication control. It can be used interchangeably with conventional controllers and can also be used in conjunction with our company's controller (485 communication). And it adopts 485 communication control, with simple wiring and easy installation and debugging for users.
(5) Strong anti-interference ability, safe and reliable work.
Precautions before use
(1)Connection
1)Communication input and output must not be reversed.
2)DC control mode: The polarity of the input level signal should be connected correctly.
3)Communication control method: Please confirm the control voltage.
4)485 communication control method: The data cable is correctly and properly plugged in.
5)Attention must be paid to matching the capacity of the switch with the connected capacitor appropriately.
6)The three-phase phase sequence of the main power circuit A, B, and C must be connected correctly.
(2)Indicator light display

No.

Pilot Lamp

Light

Flicker

Extinguish

1

Three phase co compensation

A

Investment

Power on self-test delay

Capacitor discharge delay

Can be invested

Three phase compensation

ABC

2

Power Supply

Normal

——

Not powered on

3

Communication

——

Communication is normal

Communication abnormality

4

Connect

Networking successful

——

Not networked

5

Fault

Fault

——

Normal


Note: 
(1)The fourth light on the left is a reserved light and does not light up.
(2)The flashing of A (B, C) during startup is a self-test.
Operation method
(1)Power on self-test function
1)Automatically detect the status of the capacitor switch when turned on, and automatically restore normal working conditions.
2)The constant or flashing power light indicates the normal working state of the composite switch.
A. When the B and C lights are given an external control signal, they will light up correspondingly, and only the A light will light up in total.
When the composite switch self-test error occurs, the fault light will turn on a red light.
Install
This product is suitable for switching control of low-voltage reactive power compensation capacitors on 380V/220V voltage level distribution networks. Users can install it in the low-voltage reactive power compensation capacitor cabinet or other appropriate locations, usually using a hanging installation method.
Dimensions: 165mm * 114mm * 86.5mm.
Aperture size: Φ7mm.
Fixed size: 150mm * 99mm.
Control Circuit Diagram

Note: 
(1)It is a dry node output used for special needs and generally does not require wiring.
(2)COM is connected to the positive pole of 12V DC, and K1 is connected to the negative pole, which can trigger the switching of the composite switch.
Similarly, K2 and K3 can also be triggered separately (refer to the external control type connection zero line for reference).
(3)Phase separation compensation K1, K2, K3 control phases A, B, and C respectively.
Inter phase compensation K1, K2, K3 control phases AB, BC, CA respectively.
Wiring diagram
(1)External control type
Note: During no-load debugging, external indicator lights must be connected to both UA and UC.
Three phase external control wiring diagram

Three phase distribution               Phase compensation external
and compensation external           control wiring diagram
control wiring diagram
Note: The reactor can be chosen not to be configured according to the actual situation.
(2)Communication control type

Friendly reminder: External control connection method and communication connection. method cannot be used simultaneously.
Note: This product complies with GB14048.4.
Common faults and troubleshooting methods

Common Problem

Possible issues that may arise

Processing Method

Communication network error.

The communication line connection is incorrect or unreliable.

Check if there are any issues with the communication line.

The external indicator light is not on yet.

The power phase sequence is inconsistent with the labeling on the product, and the common end of the indicator light is connected to phase C.

Ensure that the voltage phase sequence is consistent with the labeling on the product.

matters needing attention:
(1)The diameter of the power cord must meet the requirements, and the connecting screws should be tightened to avoid heating and damaging the product.
(2)The wire ends must be made using terminal blocks and appropriate crimping equipment.
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